Hyundai Kona: Cooling System / Water pump Repair procedures

Removal
1.
Loosen the drain plug (A), and drain the engine coolant. Remove the radiator cap to drain with speed.
(Refer to cooling system - "Coolant")
2.
Remove the drive belt.
(Refer to Timing System - "Drive Belt")
3.
Remove the water pump pulley (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

4.
Remove the water pump (A) and gasket.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Inspection
1.
Check each part for cracks, damage or wear, and replace the coolant pump assembly if necessary.
2.
Check the bearing for damage, abnormal noise and sluggish rotation, and replace the coolant pump assembly if necessary.
3.
Check for coolant leakage. If coolant leaks from hole, the seal is defective. Replace the coolant pump assembly and gasket.
  
A small amount of “weeping” from the bleed hole is normal.
Installation
1.
Install the new gasket and water punp (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

2.
Install the water pump pulley (A).
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

  
Tighten the bolts diagonally when installing.
3.
Remove the drive belt.
(Refer to Timing System - "Drive Belt")
4.
Fill with engine coolant.
5.
Start engine and check for leaks.
6.
Recheck engine coolant level.
Water pump Components and components location
Components 1. Water pump pulley 2. Water pump 3. Water pump Gasket ...

Water pump Troubleshooting
Troubleshooting Symptoms Possible Causes Remedy Coolant leakage • From the bleed hole ...

Other information:

Hyundai Kona (OS) 2018-2024 Owners Manual: Rocking the vehicle
If it is necessary to rock the vehicle to free it from snow, sand, or mud, first turn the steering wheel right and left to clear the area around your front wheels. Then, shift back and forth between R (Reverse) and a forward gear. Try to avoid spinning the wheels, and do not race the engine. To pr ...

Hyundai Kona (OS) 2018-2024 Service Manual: Photo Sensor Repair procedures
Inspection 1. Turn the ignition switch ON. 2. Connect the GDS. 3. Emit intensive light toward the photo sensor using a lamp, and check the output voltage change. ...

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