Hyundai Kona: DCT (Dual Clutch Transmission) System / Troubleshooting
Hyundai Kona (OS) 2018-2024 Service Manual / DCT (Dual Clutch Transmission) System / Troubleshooting
| Troubleshooting |
|
Trouble symptom |
Probable cause |
Remedy |
|
Displayed the warning lamp "E" (Driving is only possible with 1 / R gear) |
Not performed DCT learning |
Perform the DCT manual learning procedure |
|
Impossible to driving with odd gear |
Clutch actuator (Clutch motor 1 or position sensor 1 failure) |
Replace the clutch actuator assembly |
|
Gear actuator (shift motor 1 or position sensor 1 failure) |
Replace the gear actuator assembly |
|
|
Input speed sensor 1 failure |
Replace the input speed sensor |
|
|
Faulty gear (1, 3, 5, 7) |
Replace the gear |
|
|
Faulty clutch 1 |
Replace the dual clutch assembly |
|
|
Faulty clutch engagement bearing 1 |
Replace the clutch engagement bearing assembly |
|
|
Impossible to driving with even gear |
Clutch actuator (clutch motor 2 or position sensor 2 failure) |
Replace the clutch actuator assembly |
|
Gear actuator (shift motor 2 or position sensor 2 failure) |
Replace the gear actuator assembly |
|
|
Input speed sensor 2 failure |
Replace the input speed sensor |
|
|
Faulty Gear (2, 4, 6, R) |
Replace the gear |
|
|
Faulty clutch 2 |
Replace the dual clutch assembly |
|
|
Faulty engagement bearing 2 |
Replace the clutch engagement bearing 2 assembly |
|
|
Impossible to driving |
TCM failure |
Replace the TCM |
|
Odd / even system simultaneous failure |
Replace the dual clutch assembly or gear |
|
|
Inhibitor switch / shift lever sensor simultaneous failure |
Replace the inhibitor switch |
|
|
Impossible to manual mode |
Inhibitor switch failure |
Replace the inhibitor switch |
|
Shift lever sensor failure |
Replace the shift lever |
|
|
Manual mod switch failure |
Replace the manual mod switch housing |
|
|
Noise |
Oil level (Low) |
Refill the oil with transmission after inspecting the parts (Oil seal, Drain
plug, Filler plug). |
|
Oil (Wrong) |
Replace the oil |
|
|
Synchronizer ring (Worn or damaged) |
Replace the synchronizer ring |
|
|
Gear (Worn or damaged) |
Replace the gear |
|
|
Bearing (Worn or damaged) |
Replace the bearing |
|
|
Oil leak |
Oil level (High) |
Inspect the oil level |
|
Gasket (Damaged) |
Replace the gasket |
|
|
Oil seal (Damaged) |
Replace the oil seal |
|
|
Hard shifting or impossible to shift |
Oil (Wrong) |
Replace the oil |
|
Shift fork (Damaged) |
Replace the shift fork |
|
|
Hub sleeve (Worn or damaged) |
Replace the hub sleeve |
|
|
Gear (Worn or damaged) |
Replace the gear |
|
|
Bearing (Worn or damaged) |
Replace the hub bearing |
Special service tools
Special Service Tools
Tool
(Number and Name)
Illustration
Use
09200-3N000
Engine support fixture
(Beam)
...
Other information:
Hyundai Kona (OS) 2018-2024 Service Manual: Front Seat Assembly Repair procedures
Replacement
1.
Open the cover and loosen the front seat mounting bolts.
[Front]
Tightening torque :
49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)
[Rear]
2 ...
Hyundai Kona (OS) 2018-2024 Service Manual: Specifications
Specifications
Items
Specifications
Rated voltage
5V
Load
Max. 1mA (Relay load)
Illuminations (LUX)
50
1.22 ± 0.27V
...
© 2018-2024 www.hkona.com
