Disassembly |
|
|
1. |
Remove the engine and Transaxle Assembly assembly from the vehicle.
(Refer to Engine and Transaxle Assembly - "Engine and Transaxle Assembly")
|
2. |
Remove the dual clutch transmission.
(Refer to Dual clutch Transmission (DCT) System - "Dual clutch Transmission
(DCT)")
|
3. |
Remove the external damper flywheel.
(Refer to Cylinder block - "External Damper Flywheel")
|
4. |
Remove the rear oil seal.
(Refer to Cylinder block - "Rear Oil Seal")
|
5. |
Install the engine to engine stand for disassembly.
|
6. |
Remove the intake manifold.
(Refer to Intake and Exhaust System - "Intake Manifold")
|
7. |
Remove the exhaust manifold.
(Refer to Intake and Exhaust System - "Exhaust Manifold")
|
8. |
Remove the timing chain.
(Refet to Timing System - "Timing Chain")
|
9. |
Remove the cylinder head Assembly.
(Refet to Cylindet Head Assembly - "Cylinder Head")
|
10. |
Remove the oil pan and oil screen.
(Refer to Lubrication System - "Oil Pan")
|
11. |
Remove the oil cooler.
(Refer to Lubrication System - "Engine Oil")
|
12. |
Remove the ladder frame.
(Refer to Cylinder Block - "Piston and Connecting Rod")
|
13. |
Remove the piston and connecting rod assembly.
(Refer to Cylinder Block- "Piston and Connecting Rod")
|
14. |
Check the crankshaft main bearing oil clearance.
|
15. |
Remove the main bearing caps (A).
|
16. |
Check the crankshaft end play.
|
17. |
Lift the crankshaft (A) out of the cylinder block, being careful not
to damage journals.
|
Inspection |
1. |
Check the crankshaft main bearing oil clearance.
|
2. |
Check the crankshaft end play.
Using a dial indicator, measure the thrust clearance while prying the
crankshaft back and forth with a screwdriver.
|
Reassembly |
|
1. |
Install the crankshaft main bearings.
|
2. |
Install the thrust bearing.
Install the thrust bearing (A) on the No.3 journal position of the cylinder
block with the oil grooves facing outward.
|
3. |
Place the crankshaft on the cylinder block.
|
4. |
Install the main bearing caps and tighten the cap bolts.
|
5. |
Check the crankshaft end play.
|
6. |
Install the piston and connecting rod assemblies.
(Refer to Cylinder Block - "Piston and Connecting Rod")
|
7. |
Install the ladder frame.
(Refer to Cylinder Block - "Ladder Frame")
|
8. |
Install the other parts in the reverse order of disassembly.
|
Hyundai Kona (OS) 2018-2025 Service Manual: Rear Console Cover Repair procedures
Replacement
•
Put on gloves to prevent hand injuries.
•
Wh ...
Hyundai Kona (OS) 2018-2025 Service Manual: Thermostat Components and components location
Components
1. Water inlet fitting
2. Thermostat
...