Hyundai Kona: Fuel Delivery System / Fuel Tank Repair procedures

Removal
1.
Release the residual pressure in fuel line.
(Refer to Fuel Delivery System - "Release Residual Pressure in Fuel Line")
2.
Remove the rear seat cushion.
(Refer to Body - "Rear Seat Assembly")
3.
Remove the fuel pump service cover (A).

4.
Disconnect the fuel pump control module connector (A).
5.
Disconnect the fuel pressure sensor connector (B).
6.
Disconnect the fuel feed tube quick-connector (C).

7.
Lift the vehicle.
8.
Remove the center muffler assembly.
(Engine Mechanical System - "Muffler")
9.
Remove the Propeller Shaft Assembly. [With 4WD vehicle]
(Refer to Driveshaft and axle - "Propeller Shaft")
10.
Remove the canister assembly.
(Refer to Emission Control System - "Canister")
11.
Disconnect the fuel filler hose (A).
12.
Disconnect the ventilation tube (B).

13.
Disconnect the leveling hose quick connector (C).

14.
Remove the side under cover (A).

15.
Support the fuel tank with a jack.
16.
Remove the fuel tank from the vehicle after removing the fuel tank band nuts (A).

  
When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.
Installation
1.
Install in the reverse order of removal.
Fuel tank band installation nut :
39.2 - 54.0 N.m (4.0 - 5.5 kgf.m, 28.9 - 39.8 lb-ft)
Repair procedures
Fuel Pressure Test 1. Release the residual pressure in fuel line (Refer to "Release Residual Pressure in Fuel Line" in this group). ...

Fuel Pump Repair procedures
Inspection 1. Turn the ignition switch OFF, and then remove battery (-) terminal. 2. Remove the fuel pump assembly. 3. ...

Other information:

Hyundai Kona (OS) 2018-2024 Service Manual: Repair procedures
Inspection ESP System Bleeding This procedure should be followed to ensure adequate bleeding of air and filling of the ESC unit, brake lines and master cylinder with brake fluid. 1. Remove the reservoir cap and fill the brake reservoir with brake fluid. ...

Hyundai Kona (OS) 2018-2024 Service Manual: Auto Defogging Sensor Description and operation
Description The auto defogging sensor is installed on the front window glass. The sensor judges and sends signal if moisture occurs to blow out wind for defogging. The air conditioner control module receives signal from the sensor and restrains moisture and eliminat ...

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